Wire harness repair - RM06H0E.pdf

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FOREWORD
This manual has been prepared for use when
performing terminal repairs, wire repairs, or connector
repairs on vehicles.
A step–by–step section on connector repair and
terminal repair is included.
There is a section of charts with terminal and connector
illustrations, part numbers, and notes on terminal
removal.
By using this guide, a satisfactory repair of the wiring
harness and connectors in Toyota vehicles will be easy
to achieve.
All information in this manual is based on the latest
product information at the time of publication. However,
specifications and procedures are subject to change
without notice.
E2007
All rights reserved. This book may not be
reproduced or copied, in whole or in part, without the
written permission of Toyota Motor Corporation.
First Printing : Jul. 06, 2007 01–070706–00
TABLE OF CONTENTS
Section Code
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TERMINAL AND CONNECTOR REPAIR . . . . . . . . . . . . .
TABLE OF HOUSING CROSS SECTION . . . . . . . . . . . . .
TABLE OF HOUSING SHAPE . . . . . . . . . . . . . . . . . . . . . .
HOUSING PART NUMBER LIST . . . . . . . . . . . . . . . . . . . .
TABLE OF REPAIR WIRE, TERMINAL PACKING,
HOLE PLUG AND PRESS SLEEVE . . . . . . . . . . . . . .
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A
B
C
D
E
F
F
G
Wire Harness Repair Manual (RM1022E)
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Wire Harness Repair Manual (RM1022E)
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INTRODUCTION
GENERAL INFORMATION . . . . . . . . . . . . . . . . .
A–1
TERMINAL TYPE NUMBER NAME . . . . . . .
A–1
WHAT IS WIRE HARNESS?
. . . . . . . . . . . . . .
A–2
WIRE HARNESS COMPONENTS
. . . . . . . . .
A–2
ELECTRIC WIRE
. . . . . . . . . . . . . . . . . . . . . . .
A–3
TERMINAL AND HOUSING
. . . . . . . . . . . . . .
A–3
HOW TO PERFORM FOR SYSTEM
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A–5
CIRCUIT PROTECTION . . . . . . . . . . . . . . . . . . .
A–8
A
Wire Harness Repair Manual (RM1022E)
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