Wood No 257 - November 2018.pdf

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SHOP TEST: 3-IN-1 DOVETAIL JIGS
p.44
ISSUE 257 NOVEMBER 2018
WOOD
®
Install Drawers
Without
Metal Slides
Great
Plans
Barn-door
Entertainment
Center
Dovetailed
Keepsake Box
Bandsaw
Outfeed Table
p.36
p.28
p.72
Give an
Old Saw
New Life
p.64
CHRISTMAS SALE
PURVEYORS OF FINE MACHINERY®, SINCE 1983
OCT.30
TH
–DEC.31
ST
•
•
•
•
ALMOST A MILLION SQUARE FEET PACKED TO THE RAFTERS WITH MACHINERY & TOOLS
2 OVERSEAS QUALITY CONTROL OFFICES STAFFED WITH QUALIFIED GRIZZLY ENGINEERS
HUGE PARTS FACILITY WITH OVER 1 MILLION PARTS IN STOCK AT ALL TIMES
24 HOUR ORDERING BY PHONE OR ONLINE
• MOST ORDERS SHIP THE SAME DAY
2 HP DUST COLLECTOR
•
•
•
•
•
•
•
•
•
•
Motor: 2 HP, 240V, single-phase, 9A
Impeller: 12
3
⁄
4
" aluminum
Air suction capacity: 1700 CFM
Max. static pressure: 10"
Sound rating: 83–85 dB
6" inlet has removable “Y” fitting with
three 4" inlets
Canister filter size (dia. x depth):
19
5
⁄
8
" x 23
5
⁄
8
"
Bag capacity: 4.5 cubic feet
Overall size: 37
3
⁄
8
" W x 31
1
⁄
2
" D x 71" H
Approx. shipping weight: 150 lbs.
12 SPEED 17" FLOOR DRILL PRESS
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Motor: 1 HP, 110V/220V, single-phase, prewired 110V
MADE IN
Swing: 17"
AN ISO 9001
Drill chuck:
1
⁄
64
"–
5
⁄
8
"
FACTORY
Drilling capacity: 1" steel
Spindle taper: MT#3
Spindle travel: 4
3
⁄
4
"
Speeds: 210, 310, 400, 440, 630, 670, 1260, 1430, 1650, 2050, 2350, 3300 RPM
Quill flange/collar diameter: 2.85"
Precision-ground cast-iron table
INCLUDES BUILT-
IN LIGHT (BULB
Table size: 13
5
⁄
8
" x 13
5
⁄
8
"
NOT INCLUDED)
Table swing: 360º
Table tilts: 90º L & R
Overall height: 70"
Approximate shipping weight: 283 lbs.
$
$
00
MADE IN
AN ISO 9001
FACTORY
247570
$
G0548ZP
515
$
00
SALE
$
489
95
89
shipping
lower 48 states
G7947
695
SALE
$
665
00
115
shipping
lower 48 states
12" BABY DRUM SANDER
•
Sanding motor: 1
1
⁄
2
HP, 115V, single-phase, 13A
•
Conveyor motor:
1
⁄
8
HP, 115V, single-phase,
variable speed 5–55 RPM, 0.3A
•
Drum surface speed: 2127 FPM
•
Maximum board dimensions:
12" W x 3
1
⁄
2
" H
•
Minimum board length: 8"
•
Sanding drum size: 4"
•
Sanding belt size:
3" hook and loop
•
Dust collection port: 2
1
⁄
2
"
•
Approx. shipping weight: 166 lbs.
177335
35
TH
ANNIVERSARY
17" HEAVY-DUTY BANDSAW
•
Motor: 2 HP, 110V/220V,
prewired 220V, single-phase,
TEFC capacitor 110V start
induction, 60 Hz, 1725 RPM
•
Amps: 20A at 110V,
10A at 220V
•
Power transfer: belt drive
•
Precision-ground cast-iron
table size: 17" x 17" x 1
1
⁄
2
"
•
Table tilt: 10° left, 45° right
•
Floor-to-table height: 37
1
⁄
2
"
•
Cutting capacity/throat:
16
1
⁄
4
" L of blade
$
Max. cutting height: 12
1
⁄
8
"
Blade size: 131
1
⁄
2
" long
Blade sizes available:
1
⁄
8
"–1" wide
Blade speeds: 1700 and 3500 FPM
Fully-balanced cast aluminum
wheels
•
Overall size: 32" W x 73" H x 32" D
•
Footprint: 27" W x 17
3
⁄
4
" D
•
Approx. shipping weight: 342 lbs.
•
•
•
•
•
MADE IN
AN ISO 9001
FACTORY
$
G0459
650
$
00
SALE
$
619
95
89
shipping
lower 48 states
G0513ANV
999
$
00
SALE
$
949
95
115
shipping
lower 48 states
14" EXTREME-SERIES RESAW BANDSAW
•
Motor: 1
3
⁄
4
HP, 110V/220V, single-phase,
1720 RPM, 15A⁄
7
.5A, prewired 110V
•
Table size: 16
1
⁄
8
" x 21
3
⁄
4
" x 1
1
⁄
2
"
•
Table tilt: 45° R, 5° L
•
Floor-to-table height: 44
5
⁄
8
"
•
Includes deluxe extruded aluminum resaw
fence and miter gauge
•
Cutting capacity/throat: 13
1
⁄
2
"
MADE IN AN ISO
9001 FACTORY!
•
Maximum cutting height: 12
1
⁄
4
"
1
3
•
Blade size: 104" to 105" L ( ⁄
8
" to ⁄
4
" W)
•
Precision-ground cast-iron table
•
Computer-balanced cast-iron wheels with rubber tires
•
Overall size: 26" W x 31" D x 78" H
•
Approximate shipping weight: 337 lbs.
$
13" PLANER/MOULDER
•
Motor: 1�½ HP, 110V/220V, prewired 110V,
single-phase, 15A/7.5A
•
Maximum cutting width: 13"
MADE IN
•
Maximum lumber height: 6"
AN ISO 9001
•
Maximum cutting depth:
1
⁄
8
" (planing)
FACTORY
•
Maximum profile depth:
3
⁄
4
" (moulding)
•
Maximum width capacity: 4
9
⁄
16
" (moulding)
•
Planing feed rate: 24 FPM
•
Moulding feed rate: 12 FPM
•
Number of knives: (3) HSS
•
Knife size: 13" x
5
⁄
8
" x
1
⁄
8
"
•
Cutterhead speed: 5000 RPM
•
Overall size: 23
1
⁄
2
" L x 23" W x 44
1
⁄
2
" H
•
Approx. shipping weight: 236 lbs.
G0555XH
1150
$
00
SALE
$
1095
00
115
shipping
lower 48 states
G1037Z
$
1150
00
SALE
$
1095
00
10" HYBRID TABLE SAW
WITH RIVING KNIFE
•
Motor: 2 HP, 110V/220V
†
(prewired 220V), single-phase
Amps: 16A at 110V, 8A at 220V
•
Precision-ground cast-iron table
with wings measures 40" W x 27" D
•
Table height: 34"
•
Arbor:
5
⁄
8
"
•
Arbor speed: 3850 RPM
•
Capacity @ 90°: 3
1
⁄
8
"
•
Capacity @ 45°: 2
3
⁄
16
"
•
Cutting capacity: 30" right, 12" left
MADE IN
•
Overall size: 62" W x 39" D x 48" H
AN ISO 9001
•
Footprint: 20�½" L x 19�½" W
FACTORY
•
Approx. shipping weight: 416 lbs.
$
10" LEFT-TILTING TABLE SAW
WITH RIVING KNIFE AND CAST-IRON TABLE
Motor: 3 HP, 240V, single-phase, 14A
Max rip: 8" left, 26" right of blade
Max. depth of cut @ 90°: 3"
Max. depth of cut @ 45°: 2
1
⁄
8
"
Table size w/ extension wings:
48" W x 27" D
•
Footprint: 20
1
⁄
2
" x 20
1
⁄
2
"
•
Approx. shipping weight: 550 lbs.
FREE 10" X 40T
CARBIDE-TIPPED
BLADE
177335
•
•
•
•
•
G0833P
$
1145
00
SALE
$
1095
00
†
115
shipping
lower 48 states
FREE 10" X 40T
CARBIDE-TIPPED
BLADE
110V operation requires part T23999 circuit breaker and wiring procedures
that must be completed by an electrician or other qualified service personnel.
G1023RLW
$
1525
00
SALE
$
1449
00
$
169
shipping
lower 48 states
Due to rapidly changing market conditions and tariffs our advertised prices many be increased at any time without prior notice.
18WOODM
TECHNICAL SERVICE: 570-546-9663
•
FAX: 800-438-5901
19735
2 GREAT SHOWROOMS!
BELLINGHAM, WA • SPRINGFIELD, MO
T
AKING
M
EASURE
Better Homes & Gardens
®
Give
thumb
thanks
WOOD
®
November 2018
Vol. 35, No. 6
Issue No. 257
EDITORIAL CONTENT CHIEF
DAVE CAMPBELL
DEPUTY EDITOR
CRAIG RUEGSEGGER
ART DIRECTOR
KARL EHLERS
SENIOR DESIGN EDITOR
KEVIN BOYLE
DESIGN EDITOR
JOHN OLSON
TOOLS EDITOR
BOB HUNTER
DIGITAL PRODUCT MANAGER
LUCAS PETERS
ADMINISTRATIVE ASSISTANT
SHERYL MUNYON
CONTRIBUTING CRAFTSMEN
JIM HEAVEY, BRIAN SIMMONS,
BOB BAKER, BRIAN BERGSTROM
PHOTOGRAPHERS
JASON DONNELLY, SCOTT MORGAN, BRIE PASSANO
CONTRIBUTING EDITORS
LARRY JOHNSTON, BILL KRIER,
RANDY MAXEY, ROBERT WILSON
CONTRIBUTING ILLUSTRATORS
LORNA JOHNSON,
ROXANNE LEMOINE, KURT SCHULTZ
PROOFREADERS
SAM CADY, BABS KLEIN, IRA LACHER, THOMAS MORIARTY
ADVERTISING AND MARKETING
VICE PRESIDENT & GROUP PUBLISHER
SCOTT MORTIMER
ADVERTISING ACCOUNT EXECUTIVE
DANIEL WELLS
ONLINE MEDIA KIT
WOODMAGAZINE.COM/MEDIAKIT
BUSINESS MANAGER
DARREN TOLLEFSON
CONSUMER MARKETING MANAGER
ED LICHINSKY
PRODUCTION MANAGER
SANDY WILLIAMS
PREPRESS DESKTOP SPECIALIST
RANDY J. MANNING
COLOR QUALITY ANALYST
TONY HUNT
T
he hottest part of last summer was
spent with my hand in a splint, thanks
to a broken left thumb. Six weeks of
explaining it to friends, colleagues, and even
total strangers, who would stop me and say,
“Oooooo, what did you DO?!?”
The natural first question from people
who know me was, “Was it a woodworking
accident?” No. But technically, yes, only
because I was trying to pull a dead branch
out of a tree with a pole saw (no good story
ever starts with “I was doing this really
smart thing…”) when the handle slipped
free and smacked into my thumb, HARD,
and I was pretty sure something broke.
A couple of days later—don’t judge me—
the hand doc confirmed that yes, my thumb
was broken; there was a bone chip that should
reattach if I keep it isolated for six weeks.
And I was thankful.
Thankful it wasn’t worse. For example,
the handle could have struck me in the head
or eye. The ridiculously sharp sawblade
could have cut me. I was thankful to be
right-handed so I could still write, and that
the splint didn’t impact my ability to two-
finger type. Thankful I could remove the
splint for bathing, and to replace the cloth
mitt under the splint (which would begin to
stink after only a couple of days).
And I had a healthy dose of perspective:
During my six weeks in the splint, I lost
three friends: one to a freak flash flood,
another to an inoperable brain tumor, and a
long-time church friend to a heart attack.
Before my “incident,” I had promised to
build a flag case for a friend, and about two
weeks into my splint, I headed out to the shop
to start on it. Although it was awkward, I did
pretty well machining the materials, but
when it came to joinery, the lack of dexterity
made me set it aside for a few more weeks. I’m
thankful that my missing digit was only tem-
porary, and now have even deeper respect for
woodworkers with disabilities.
MEREDITH NATIONAL MEDIA GROUP
JON WERTHER
PRESIDENT
MEREDITH MAGAZINES PRESIDENT
DOUG OLSON
PRESIDENT, MEREDITH DIGITAL
STAN PAVLOVSKY
PRESIDENT, CONSUMER PRODUCTS
TOM WITSCHI
CHIEF REVENUE OFFICER
MICHAEL BROWNSTEIN
CHIEF MARKETING & DATA OFFICER
ALYSIA BORSA
MARKETING & INTEGRATED COMMUNICATIONS
NANCY WEBER
SENIOR VICE PRESIDENTS
CONSUMER REVENUE
ANDY WILSON
DIGITAL SALES
MARLA NEWMAN
RESEARCH SOLUTIONS
BRITTA CLEVELAND
PRODUCT AND TECHNOLOGY
JUSTIN LAW
CHIEF DIGITAL OFFICER
MATT MINOFF
VICE PRESIDENTS
FINANCIAL
CHRIS SUSIL
BUSINESS PLANNING & ANALYSIS
ROB SILVERSTONE
CONTENT LICENSING
LARRY SOMMERS
CORPORATE SALES
BRIAN KIGHTLINGER
DIRECT MEDIA
PATTI FOLLO
STRATEGIC SOURCING, NEWSSTAND, PRODUCTION
CHUCK HOWELL
CONSUMER MARKETING
STEVE CROWE
VICE PRESIDENT, GROUP EDITORIAL DIRECTOR
STEPHAN ORR
DIRECTOR, EDITORIAL OPERATIONS & FINANCE
GREG KAYKO
Never too old to adapt
For nearly 35 years, our tool-review charts
have indicated the top grades with the warm
color red, and lower grades with progres-
sively cooler tones. Recently, I’ve heard from
more readers who find that scale unintuitive
(“red means stop... danger... warning...”). So,
starting with this issue, as you’ll see on
page
48
, the top grades are colored green (“go”),
and the lowest grades are in red. We’ve also
increased the type size of our photo captions
and on drawings throughout the issue to
make them a little easier to read. Let me
know what you think.
See you in the shop!
MEREDITH CORPORATION
PRESIDENT & CHIEF EXECUTIVE OFFICER
TOM HARTY
CHIEF FINANCIAL OFFICER
JOSEPH CERYANEC
CHIEF DEVELOPMENT OFFICER
JOHN ZIESER
PRESIDENT, MEREDITH LOCAL MEDIA GROUP
PATRICK MCCREERY
SENIOR VICE PRESIDENT, HUMAN RESOURCES
DINA NATHANSON
EXECUTIVE CHAIRMAN
STEPHEN M. LACY
VICE CHAIRMAN
MELL MEREDITH FRAZIER
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800-374-9663,
select
option 1.
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Search for previous articles, plan corrections, and article updates
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To order past articles and issues:
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be of interest to you. If you prefer not to receive information from these companies by mail or by
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Dave Campbell
dave.campbell@meredith.com
Facebook and Twitter: @WOODeditor
© Copyright Meredith Corporation 2018. All rights reserved. Printed in the U.S.A.
Meredith Corporation allows the purchaser of this magazine
to photocopy the included patterns solely for personal use.
Any other reproduction of these patterns is strictly prohibited.
woodmagazine.com
1
I
N
T
HIS
I
SSUE OF
WOOD
PLANS
®
NOV EMBER 2018 • IS SUE 257
28 Corner-post Dovetail Box
Cut contrasting corners easily with an
inexpensive half-blind dovetail jig.
36 Rustic Entertainment Center
Big barn doors smoothly roll away when
you’re ready to watch flicks and chill.
50 Mil-spec Multipurpose Vehicle
Build the 10th toy in our series honoring
those who bravely serve.
60 Great Gift: Bar-top Bowling Game
Spare the sweaty rental shoes when you
make this easy-to-build maple lane.
72 Shop Project: Bandsaw Outfeed
You’ll never struggle cutting oversize
workpieces with this stowaway support.
TOOLS & TECHNIQUES
32 Drawers Without Steel Slides
Save money and use up scrap stock with
five back-to-basics drawer designs.
44 Shop Test: Multi-joint Dovetail Jigs
Why settle for just half-blinds? These jigs
also make through DTs and box joints.
56 Three Ways to Perfect-circle Parts
Make discs of virtually any diameter with
common power tools and machines.
64 Vintage Handsaw Rehab
Put Grandpa’s heirloom saw back to work
in your own shop. We’ll show you how.
68 Joinery: Half-lap How-to
Super-strong and easy to make, few
wood joints rival the half-lap.
76 Tools & Materials
Our favorite drilling/driving accessories
and more.
72
DEPARTMENTS
1 Taking Measure
Give thumb thanks.
4 Wood-Wide Web
Safety is the new sexy.
6 Sounding Board
Your voice, your projects, your shop.
18 Ask
WOOD
Get a good dust-hose fit.
20 Shop Tips
Slick simple splines and more.
88 What’s Ahead
A sneak peek at your next
WOOD.
2
WOOD magazine
November 2018
36
44
50
60
56
woodmagazine.com
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