Bmw R 1150 Rt Repair Manual (English)(1).pdf

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Repair Manual
R 1150 RT
BMW Motorrad
After Sales
Published by
©BMW Motorrad
After Sales
UX-VS-2
All rights reserved. Not to be reprinted, translated or duplicated either wholly or in part without prior written
permission.
Errors and omissions excepted; subject to technical amendment.
Produced in Germany 07/2001
Introduction
This repair manual will help you to perform all the main maintenance and repair work correctly and efficient-
ly. If it is consulted regularly by workshop personnel it will form a useful addition to the theoretical and prac-
tical knowledge acquired at the BMW Training Centre. It is a contribution towards achieving even higher
Service quality.
A new issue of this repair manual will be published if amendments or additions (supplements) are needed.
All information in both text and illustrations refers to motorcycles in standard condition or with genuine
BMW accessories installed, and not to motorcycles which have been modified in any way to depart from
the manufacturer’s specification.
•
•
The repair manual is structured in the logical sequence of the work to be performed: Removal, Disas-
sembly, Repair, Assembly, Installation.
The complete contents are divided into individual chapters, corresponding to the unified construction
groups (U.P.G., referred to here as “Group”).
11 . 10
Chapter
chapter page continued
If a reference is needed to a different page or chapter, an arrow symbol is shown followed by the chapter
and page numbers, e.g. (
a
12.5)
•
•
Work to be performed during an Inspection is described in Group “00”. The various Inspection routines
are numbered I, II, III and IV. This numbering is repeated in the work descriptions which follow, so that
work can take place without interruption.
Use of the BMW special tools needed for certain tasks is described in the work instructions.
If the need arises, repair instructions are also issued in the form of Service Information. This information is
of course incorporated into the next issue of the repair manual. We also recommend, as an additional
source of information, the Electronic Parts Catalogue (ETK), which contains clear and easy-to-follow illus-
trations.
When individual steps within an overall operation only apply to motorcycles with specific accessories or
optional equipment, the options the steps refer to are identified in brackets at the beginning of the line. Ex-
ample:
[heated grips].
Please devote your careful attention to the following pages with their explanations describing the symbols
used in the manual and their significance.
BMW Motorrad
After Sales
Issued by
BMW Motorrad
After Sales
UX-VS-2
D-80788 München
All rights reserved. Not to be reprinted, translated or duplicated either wholly or in part without prior written
permission.
Errors and omissions excepted; subject to technical amendment.
Produced in Germany
How to use this manual
Each chapter starts with the list of contents.
The list of contents is followed by the Technical Data table.
Key to symbols
In this Repair Manual for the R 1150 RT model, the following symbols are used; their meanings are ex-
plained in the table.
Special instructions aimed at improving the work procedures
L
Note:
Specific information on operating, inspecting and adjusting work for the motorcycle as well as maintenance
procedures.
Instructions and precautions specifically intended to prevent damage to the motorcycle. Failure to comply
with them could invalidate the warranty.
e
Attention:
d
Warning:
This symbol stands for precautions and measures which are essential in order to protect the rider or other
persons from possibly severe or fatal injury.
Contents
The titles of the tasks described in this chapter............. complete with page numbers
Activities
•
•
–
–
Activities
The bullet symbol means that work steps are described in greater detail under a headline
preceding activities
A line indicates work steps described in greater detail under another headline or in another chapter
If the term “undo” or “remove” is used:
the fastener (e.g. screw) must be slackened off and taken out
or
a component (e.g. fuel rail) must be removed to the extent that other components which it conceals (e.g.
throttlevalve rail) are accessible
If the term “loosen” or “slacken” is used
the fastener (e.g. screw) must only be slackened off but not taken out
Tightening torque:
Values are stated if they differ from DIN EN 24 014 or DIN 912 ISO industrial standards.
X
BMW Motorrad
Maintenance schedule
R 1150 RT
BMW Maintenance
Service every
10,000 km/6,000 miles
BMW Inspection at
1,000 km/600 miles
BMW Inspection
every 20,000 km/
12,000 miles
BMW
Annual Service
Customer
Licence No.
Mileage
Job Order No.
Date
Mechanic’s signature
Use
BMW
MoDiTeC to read stored error codes from fault memory
[Integral ABS] Performing bleed test with
BMW
MoDiTeC
Change engine oil, warmed to normal operating temperature, replace oil filter
when used exclusively in short-distance operation, or at outside temperatures below 0°C (32 °F), or no later than every
3 months, or every 3,000 km/1,800 miles
*)
Change oil in gearbox, with oil warmed to normal operating temperature
at least every 2 years
*)
Change final-drive lubricant, warmed to normal operating temperature
every 40,000 km/25,000 miles, or no later than every 2 years
*)
Replace fuel filter
*)
Standard replacement interval is 40,000 km/25,000 miles, with substandard fuel quality every 20,000 km/12,000 miles
Check battery electrolyte level, top up with distilled water as necessary
Battery terminals, clean and grease as necessary
Replace intake air filter element
Replace air filter every 10,000 km/6,000 miles when vehicle is exposed to high levels of dirt and dust,
or more frequently as indicated
*)
Check front/rear circuit brake fluid
Check operation of brake system, inspect for leaks; repair/replace as indicated
Check brake pads and discs for wear, replace as required
*)
*)
[Integral ABS] Change
wheel-circuit
brake fluid at least
once a year
[Integral ABS] Change
control circuit
brake fluid at least
every 2 years
[Integral ABS] Perform bleed test with
BMW
MoDiTeC
Check clutch operating fluid level
Change clutch hydraulic circuit fluid
*)
at least every 2 years
*)
Check rear lug bolts to ensure they are tight
Check rear wheel bearing play by tilting wheel
Check swing arm bearings (no play), adjust as required
Check operation of side stand switch
Grease the side stand pivot
Retention poly-V-belt
Re-adjust new poly-V-belt one time at 10,000 km/6,000 miles
*)
Replace poly-V-belt
Inspect spark plugs
*)
Replace poly-V-belt every 60,000 km/35,000 miles
Replace spark plugs
Retorque cylinder heads
Check valve clearance and adjust as necessary
Check throttle cable for ease of motion, inspect for abrasion and bends, replace as indicated
Check cable free travel
Check synchronisation, adjust as necessary
Final inspection with operation assessment and road safety check:
–
Condition of wheels and tyres, tire inflation pressure
–
Clutch, shift mechanism, hand and foot brakes, steering
–
Lighting and signal indicators, warning and indicator lamps, instruments
–
Optional equipment
–
Conduct road test as required
*)
Write up on separate invoice;
Not part of standard service procedure
BMW recommends Castrol
*)
UX-VS-2, 07.2001

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