Lecture PROD LOGISTICS IN AUTOM IND (on-line) 12-05-2020.pdf

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Production Logistics in the
Automotive Industry
Faculty of Management and Computer Modelling
Lecture on-line 12-05-2020
1
Professor Andrzej Kocańda
Automotive supply chain 1
Automotive supply chain includes
all managing business activities, relationships and
services
from the raw materials stage (metal - steel, alloys, plastics) to the sub-assembly
modules (components, parts, accessory) up to the finished products (vehicles) and their
delivery to customer.
Members in every tier of supply chain
integrate all aspects of logistics:
q
internal logistics related with transportation, stock account control with information
systems, planning, production, inspection, delivery of goods in a continuous process,
q
external logistics links the collaborative operations with sub-suppliers, sales,
warehouse management, distribution networks, service providers, contractors, and
customers.
2
Automotive supply chain 2
Typical supply chain in automotive production may include components or modules of
suppliers (Tier 1 - 3), OEMs (car manufacturers), distributors, dealers.
Model of vertical structure in automotive supply chain.
3
Automotive supply chain 3
Logistic strategy
of automotive manufacturing is related to suppliers of parts and ways of
delivering these parts to OEMs assembly plant:
Ø
make-to-stock,
Ø
build-to-forecast,
Ø
build-to-order (BtO):
engineer-to-order, assembly-to-order, configure-to-order.
Material flow in automotive plant
is in the run through press shop, body shop, paint
shop, assembly lines and inspection stations. It will be shown later by conception of
Toyota Production System.
4
Automotive supply chain 4
Build-to-order (BtO) practice
can be explained as follows:
Ø
Customers make their requests
for auto features through the dealers and
specification is then communicated to OEM.
Ø
The information is captured in a
central database
and the cost of production is
determined.
Ø
Decision on the place
where the car will be manufactured is taken. It indicates the
nearest location of customers vehicle model production plant.
Ø
All parts are supplied, imported and received by
logistics ways.
5

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