ELECTRICAL SECTION.pdf

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6-1
[S100]
1. Specifications
SPECIFICATIONS AND SERVICE DATA
1. Specifications
Item
Type
Vehicle type
Model
Manufacturer
Voltage and output
Direction of rotation
Number of pinion teeth
Voltage
No-load
Current
characteristics
Rotating speed
Voltage
Current
Load
characteristics
Torque
Rotating speed
Voltage
Current
Torque
MT vehicles
M000T81681
Designation
Reduction type
AT vehicles
M000T84481, M001T84481
Mitsubishi Electric
12 V — 1.0 kW
12 V — 1.4 kW
Counterclockwise (when observed from pinion)
8
9
11 V
90 A or less
2,800 rpm or more
2,400 rpm or more
7.5 V
7.7 V
300 A
400 A
8.73 N·m (0.89 kg-m, 6.4 ft-lb)
16.0 N·m (1.63 kg-m, 11.8 ft-lb)
or more
or more
890 rpm or more
740 rpm or more
4V
3.5 V
780 A or less
940 A or less
15.7 N·m (1.60 kg-m, 11.6 ft-lb)
28.9 N·m (2.95 kg-m, 21.3 ft-lb)
or more
or more
Rotating-field three-phase type, Volt- Rotating-field three-phase type, Volt-
age regulator built-in type, with load
age regulator built-in type, without
response control system
load response control system
A2TA7691
Mitsubishi Electric
12 V — 75 A
Negative
Clockwise (when observed from pulley side)
3-phase Y-type
1,500 rpm — 30 A or more
2,500 rpm — 64 A or more
5,000 rpm — 76 A or more
14.1 — 14.8 V [20°C (68°F)]
F-569-01R
Diamond
0.69
Ω±10%
21.0
Ω±15%
More than 10 MΩ
PFR5B-11 .......... NGK, RC10PYP4A .......... Champion
14, P = 1.25
1.0 — 1.1 (0.039 — 0.043)
Starter
Lock
characteristics
Type
Model
Manufacturer
Voltage and output
Polarity on ground side
Rotating direction
Armature connection
Output current
Regulated voltage
Model
Manufacturer
Primary coil resistance
Secondary coil resistance
Insulation resistance between pri-
mary terminal and case
Type and manufacturer
Thread size
mm
Spark gap
mm (in)
Generator
Ignition
coil
Spark
plug
2
COMPONENT PARTS
[C100]
6-1
1. Starter
1. Starter
H6M0492B
(1)
(2)
(3)
(4)
(5)
(6)
Sleeve bearing
Front bracket
Lever set
Magnet switch ASSY
Stopper set
Over running clutch
(7)
(8)
(9)
(10)
(11)
(12)
Internal gear ASSY
Shaft ASSY
Gear ASSY
Ball
Packing
Yoke
(13)
(14)
(15)
(16)
(17)
Armature
Brush holder
Brush
Sleeve bearing
Rear bracket
3
6-1
[C200]
2. Generator
COMPONENT PARTS
2. Generator
H6M0493B
(1)
(2)
(3)
(4)
Pulley
Front cover
Ball bearing
Bearing retainer
(5)
(6)
(7)
(8)
Rotor
Bearing
Stator coil
IC regulator with brush
(9)
(10)
(11)
(12)
Brush
Rectifier
Rear cover
Terminal
4
COMPONENT PARTS
[C300]
6-1
3. Ignition System
3. Ignition System
S6M0009A
(1) Spark plug cord
(2) Spark plug
(3) Spark plug cord guide
(4) Engine harness guide
(5) Ignition coil
Tightening torque: N·m (kg-m, ft-lb)
T:
22
±
2 (2.2
±
0.2, 15.9
±
1.4)
5
6-1
[W1A0]
1. Starter
SERVICE PROCEDURE
4) Disconnect connector and terminal from starter.
1. Starter
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
S6M0002A
(A)
(B)
G6M0095
Terminal
Connector
5) Remove starter from transmission.
2) Remove air intake chamber. <Ref. to 2-7
[W19A0].>
G2M0309
S6M0007
6) Installation is in the reverse order of removal.
3) Remove air intake chamber stay. (AT vehicles
only)
Tightening torque:
50
±
4 N·m (5.1
±
0.4 kg-m, 37
±
2.9 ft-lb)
S6M0023
G2M0309
B: TEST
1. SWITCH ASSEMBLY OPERATION
1) Connect terminal S of switch assembly to posi-
tive terminal of battery with a lead wire, and starter
body to ground terminal of battery. Pinion should
be forced endwise on shaft.
CAUTION:
With pinion forced endwise on shaft, starter
motor can sometimes rotate because current
flows, through pull-in coil, to motor. This is not
a problem.
6

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