Bionx dealer manual.pdf

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DEALER MANUAL
TABLE
OF CONTENTS
A – ABOUT BIONX
WELCOME
OUR MISSION
WHY SELL BIONX?
OEM PARTNERS
CONTACTS
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D – SOFTWARE
BBI 2 USER MANUAL
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E – CHECKLISTS
QUICK REFERENCE
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B – PRODUCTS
PRODUCTS EUROPE
PRODUCTS NORTH AMERICA
PARTS LIST
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4
7
F – WARRANTY, TERMS AND CONDITIONS
INFORMATION AND GUARANTEE
1
C – HARDWARE
CONSOLE - MOUNTAIN MODE
CONSOLE - STATE OF CHARGE INDICATOR
CONSOLE - READING DIAGNOSTIC MODE
CONSOLE - READING SERIAL NUMBER
CONSOLE - PIN DEFINITION
THROTTLE - CALIBRATION
BATTERY - SYSTEM SOUNDS
BATTERY - TOUCH PORT
BATTERY - CHARGER PORTS
BATTERY - MEASUREMENTS
BATTERY - DOCKING STATION MEASUREMENTS
MOTOR - FREEWHEEL VS. CASSETTE
MOTOR - TORQUE REACTION COLLAR (V1, V2, & V3)
MOTOR - TORQUE SENSOR ALIGNMENT
MOTOR - ADVANCED TORQUE SENSOR ALIGNMENT
MOTOR - TIRE SIZE CHART
INSTALLATION GUIDE
TROUBLESHOOTING - BASIC
TROUBLESHOOTING - CHECKING MAIN CONNECTIONS
TROUBLESHOOTING - MASTER CODE LIST
TROUBLESHOOTING - ERROR CODE LIST
PARTS REFERENCE - SERIAL NUMBER COMPATIBILITY
PARTS REFERENCE - PARTS COMPATIBILITY
PARTS REFERENCE - MOTOR
PARTS REFERENCE - BATTERY
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ENG - #01-4942 REVISION B
ABOUT BIONX
WELCOME
A
Thank you for choosing to become a BionX Dealer.
It is our goal to provide you with the highest quality electric propulsion systems available, and offer the best after sales
experience for your customer. This is an archive of reference material for BionX aftermarket systems, from the beginning of
production to present. Please read the manual and installation guide carefully, and refer to this compilation for any BionX related
questions that may arise.
Should you be unable to locate an answer in these records, please contact your local technical service center for immediate
assistance. BionX has always contended that an electric bike should remain as close to a bicycle as possible in feel and function.
It is our love of cycling that drives us, and we hope to continue to share that passion with our dealers and your customers for
many years to come.
If you ever have concerns or questions that your service center cannot answer, or have comments relating
to this archive, feel free to contact us in Europe at
service.bike.eu@ridebionx.com,
in North America at
service.bike.na@ridebionx.com,
and anywhere else in the world at
service.bike@ridebionx.com
A1
ABOUT BIONX
OUR MISSION
BionX is an internationally operating company with headquarters in Aurora/Canada that develops and produces
electric propulsion systems. We have over 130 employees in 5 locations at peak season.
A
R&D / Engineering
Production
Bike Business
Thanks to our distributors and a well organised dealer network our products are available in over 20 countries.
A2
ABOUT BIONX
WHY SELL BIONX?
1
BionX proportional assist feels very natural, and even someone who is new to
riding an electric bike will find it easy to control
BionX has generate mode/regenerative braking, to extend your trips and
make each ride more efficient
BionX uses only high quality battery cells from Sony, Panasonic, and Samsung
for the longest life and best performance
BionX offers a complete 2 year warranty on your system, and is always there
for service and replacement parts
BionX systems are engineered and assembled in Canada. Every motor
is built and tested in-house to guarantee the highest possible quality
BionX motors are powerful, silent and maintenance free
BionX systems offer an exceptional range to weight ratio
BionX conversion systems can be mounted on most styles of bicycles
BionX offers the BBI (BionX Bike Interface) tool to help sell, customize and
make it easy to troubleshoot and diagnose systems
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