Nokia_5100_npm_6_level1&2.pdf

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Confidential
Approved 1.0
SQX 00591-en DJk
14.02.2003
Nokia Mobile Phones Customer Care EMEA
Technical Services, Repair Concepts
nokia
5100
NPM-6
SERVICE MANUAL
Service Level 1&2
Copyright © Nokia Corporation. This material, including documentation and any related computer programs, is
protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including
reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of
Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others
without the prior written consent of Nokia Mobile Phones.
Service Manual 5100 Level 1&2
Copyright 2002-2003 © Nokia Corporation
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Nokia Mobile Phones Customer Care EMEA
Technical Services, Repair Concepts
Introduction
The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to
carry out service to Nokia 5100. This Service Manual is to be used
only
by authorized Nokia
service partners, and the content of it is
confidential.
Please note that Nokia provides also
other guidance documents (e.g. Service Bulletins) for service partners, follow these regularly
and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors
may exist. If you find any errors or if you have further suggestions, Nokia should be notified.
Please keep in mind also that this documentation is continuously being updated and
modified, so watch always out for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including
important safety information. Note also the following:
Warnings:
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT
CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE
VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC
SYSTEMS TO RF ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING
AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY
INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT
A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS.
OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is
worn.
3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
4. Use only approved components as specified in the parts list.
5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and
alignment. Ensure all cables and wires are repositioned correctly.
6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year
2000 Compliant”.
Service Manual 5100 Level 1&2
Copyright 2002-2003 © Nokia Corporation
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Nokia Mobile Phones Customer Care EMEA
Technical Services, Repair Concepts
Table of content
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
EXPLODED VIEW ........................................................................................................................................... 4
SPARE PARTS LIST ........................................................................................................................................ 5
INFRARED GONOGO TEST.......................................................................................................................... 8
SW-UPDATE ..................................................................................................................................................... 9
GENERAL REPAIR INFORMATION ........................................................................................................ 10
DISASSEMBLY
INSTRUCTIONS (ALSO SEE VIDEO CLIPS) ............................................................. 11
EXCHANGE OF SYSTEM CONNECTOR ................................................................................................. 13
EXCHANGE OF BATTERY CONNECTOR .............................................................................................. 14
QUICK TROUBLE SHOOTER PART1....................................................................................................... 15
QUICK TROUBLE SHOOTER PART2................................................................................................... 16
QUICK TROUBLE SHOOTER PART3................................................................................................... 17
ESD PROTECTION REQUIREMENTS.................................................................................................. 18
SERVICE NOTES ....................................................................................................................................... 19
GONOGO TESTER .................................................................................................................................... 20
BATTERY TESTER ................................................................................................................................... 20
Change History
Originator Status
DJk
Draft
DJk
Draft
DJk
Approved
Version No.
0.1
0.2
1.0
Date
24.11.2002
28.012003
14.02.2003
Comments
Initial draft
SPL included
Approval
Service Manual 5100 Level 1&2
Copyright 2002-2003 © Nokia Corporation
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Nokia Mobile Phones Customer Care EMEA
Technical Services, Repair Concepts
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Confidential
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1. EXPLODED VIEW
Description: See corresponding ITEM/CIRCUIT REF of the SPL (Spare Parts List)
Service Manual 5100 Level 1&2
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Nokia Mobile Phones Customer Care EMEA
Technical Services, Repair Concepts
2. SPARE PARTS LIST
ITEM/
QTY PART NO
CIRCUIT REF.
I004
6
1
1
1
1
1
1
1
1
1
1
1
6150099 SCREWS
9458503
XXXXXXX
XXXXXXX
9470283
5140251
UI MODULE ASSY (I005-I008)
LCD
UI BOARD ASSY
EARPICECE GASKET
EARPIECE
PART NAME
I005
I006
I007
I008
I010
6800055 VIBRA MOTOR
5400257
XXXXXXX
XXXXXXX
XXXXXXX
CONNECTOR ASSY (I017-I019)
CONNECTOR
DC-JACK
MICROPHONE
I017
I018
I019
I020
9458473 BATTERY-COVER
SOLDERING COMPONENTS
ONLY FOR LEVEL 2
ITEM/
QTY PART NO
CIRCUIT REF.
S300
S301
S302
V318
V319
X100
F100
G300
5200025
5200025
5200025
4860321
4860315
5409253
5119019
4700131
PART NAME
SM TACT SW SIDE TRAVEL 0.2 MM
SM TACT SW SIDE TRAVEL 0.2 MM
SM TACT SW SIDE TRAVEL 0.2 MM
LED LWY87C-S2T2-1 >224 WHITE SMD2
LED LWY87C-S2T2-1 >224 WHITE SMD2
SM BATTERY CONN 3POL SPR 12V 2A
SM FUSE F 1.5A 32V
CELL CAPACITOR 0.01MAH 3V3
Service Manual 5100 Level 1&2
Copyright 2002-2003 © Nokia Corporation

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