service_manual_9210_level2.pdf

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Nokia Mobile Phones Customer Care E&A
Technical Services Repair Concepts
Confidential
Version 1.0 Approved
19.07.2001
Service Manual 9210
Service Level 2
Owner
Function
Approver
Document ID
Version/Status
Location
:
:
:
:
:
:
Marco Wydmuch
NMP Customer Care E&A Technical Services Repair Concepts
Manager Repair Concepts
1.0 Approved
Extranet IWR/PWS
Copyright © Nokia Mobile Phones. This material, including documentation and any related computer
programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying,
including reproducing, storing, adapting or translating, any or all of this material requires the prior
written consent of Nokia Mobile Phones. This material also contains confidential information, which may
not be disclosed to others without the prior written consent of Nokia Mobile Phones.
Change History:
Version Date
0.1
1.0
19.07.2001
19.07.2001
Draft
Approved
Status
Marco Wydmuch
Marco Wydmuch
Handled By
initial draft
approved by Klaus Borgmann
Comments
Service Manual 9210 Level 2
Copyright 2001 © Nokia Mobile Phones
PAGE 2 (50)
Nokia Mobile Phones Customer Care E&A
Technical Services Repair Concepts
Confidential
Version 1.0 Approved
19.07.2001
Introduction
The purpose of this document is to give Nokia service level 2 workshops aids to carry out
service for 9210. The use of this Service Manual is only for Nokia authorized service partners
additionally to other service documentation like Service Bulletins.
While every endeavor has been made to ensure the accuracy of this document, some errors
may exist. If you find any errors or if you have further suggestions, Nokia should be notified.
Please keep in mind also that this documentation is continuously being updated and
modified, so watch always out for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including
important safety information. Note also the following:
Warnings:
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT
SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY
CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO
DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY
EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY
INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A
PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER
ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
4. Use only approved components as specified in the parts list.
5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and
alignment. Ensure all cables and wires are repositioned correctly.
6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000
Compliant”.
Service Manual 9210 Level 2
Copyright 2001 © Nokia Mobile Phones
PAGE 3 (50)
Nokia Mobile Phones Customer Care E&A
Technical Services Repair Concepts
Confidential
Version 1.0 Approved
19.07.2001
Table of content
1.
2.
3.
4.
5.
6.
7.
8.
Exploded View and Partslist
............................................................................................... 4
Bill of repair
.............................................................................................................................. 5
Accessories
................................................................................................................................ 6
Disassembly/Assembly Instructions
.............................................................................. 21
Backup of user data and applications
.......................................................................... 28
SW-Update
............................................................................................................................. 29
User Interface Layout
......................................................................................................... 41
Troubleshooting
.................................................................................................................... 42
8.1
8.2
8.3
8.4
8.5
8.6
NO CHARACTERS ON CMT LCD ........................................................................................ 42
No PDA LCD function............................................................................................................ 43
No PDA backlight .................................................................................................................. 44
Phone keymat problems........................................................................................................ 45
No service.............................................................................................................................. 46
CMT and keymat illumination problems ................................................................................ 47
9. ESD protection requirements
........................................................................................... 48
10.
Service Notes
................................................................................................................... 49
11.
GoNoGo Tester
................................................................................................................ 50
12.
Batterytester
.................................................................................................................... 50
Service Manual 9210 Level 2
Copyright 2001 © Nokia Mobile Phones
PAGE 4 (50)
Nokia Mobile Phones Customer Care E&A
Technical Services Repair Concepts
Confidential
Version 1.0 Approved
19.07.2001
1. EXPLODED VIEW AND PARTSLIST
Card Cover 9451767
Antenna 0660214
Antenna Pin 9517065
Plugs set 4 pcs. 9470014
Front Cover Assembly 9467043
Screws M1. 6x4 T6 6190023
CMT Display 4850177
Display Adhesive 9480568
DL2S UI with LCD’s 0201784
Phone Keymat 9794032
Screws M1.6X7 T6 6190013
Cover Label 9381054
Service Manual 9210 Level 2
Copyright 2001 © Nokia Mobile Phones
PAGE 5 (50)
Nokia Mobile Phones Customer Care E&A
Technical Services Repair Concepts
Confidential
Version 1.0 Approved
19.07.2001
2. BILL OF REPAIR
PART NO PG
0201784
9517065
0660214
9794032
6190013
6190023
9381054
4850177
9451767
9467043
9470114
9480568
PART NAME
70 DL2S UI WITH LCDS LINDA SPARE
24 ANTENNA PIN RAE-3
36 ANTENNA TURN.900/1800MHZ GSM/PCN
44 PHONE KEYMAT DMC02629 RAE-3
11 SCREW M1.6X7 DMD01749 T6 FEZN BLK
11 SCREW M1.6X4
11 COVER LABEL DMD05169 RAE-3
46 CMT DISPLAY
17 CARD COVER DMD05146 RAE-3
44 FRONT COVER ASSY DMC02517 RAE-3
22 PLUG DMD05262 RAE-3
17 DISPLAY ADHESIVE
Service Manual 9210 Level 2
Copyright 2001 © Nokia Mobile Phones
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